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Werma Process-optimisation Systems


WERMA offers intelligent solutions that make Industry 4.0 tangible and immediately implementable in practice. Their solutions can be used immediately and function "out-of-the-box". WERMA takes signal technology a step further!


With their signal systems you can quickly and easily report problems at manual workstations and control access to doors and gates without the need for monitoring software. They also offer clever solutions with monitoring software, that allow you to detect weak points immediately. This system will also uncover hidden potential in manufacturing, logistics or mail order, by measuring at unproductive times - whether at manual workplaces, dispatch workplaces or in automated manufacturing.


Call and Signal Systems

Quickly and easily report problems at manual workstations and control access to doors and gates without the need for monitoring software.

AndonLIGHT


Benefits:

  • Rapid assistance reduces wait times

  • Reduces response times and prevents shutdowns

  • Intuitive and self-explanatory light system

  • More reliability and efficiency (no running about, calling out, etc.)

  • It can be expanded to a networked system at any time



The typical applications of AndonLIGHT are to professionally signal problems at workstations, manage supply of materials to workstations, and optimise processes. It enables up to eight different statuses to be activated, signals directly on the signal tower with AndonCONTROL, and activates signals on the signal tower with Andon SmartBOX.


KombiSIGN reflect


Benefits:

  • Keep track of machines that are out of view

  • Reduce response times and prevent shutdowns

  • Repair faults quickly

  • Monitor machines/areas that are not yet networked








The typical applications of the KiombiSIGN reflect are to report stoppages in complex production areas, manage the supply of materials where visibility is restricted, and improve processes in complex production areas. It features pre-configured for plug & play, simple reflection of machine statuses, and a large transmission range thanks to robust wireless network for production environments.


SignalSET



Benefits:

  • Report, display, and rectify problems in a targeted manner

  • Wireless connection between buttons and signal towers 

  • Fast and easy installation 

  • Mains power or battery power to use as a stand-alone system for mobile applications




The access controls in SignalSET are ideal for supermarkets and smaller retail traders such as bakers or butcher’s shops, but also for petrol stations, chemists and hospitals. It features wirelessly controlled signal tower with mains adapter (230 V), an indication board with sticker, a remote control for easy operation, and optionally expandable with a voice output element in the non-USB wireless element (upload individual mp3 or voice messages).


AndonWIRELESS


Benefits:

  • Report, display, and rectify problems in a targeted manner

  • Wireless connection between buttons and signal towers 

  • Fast and easy installation 

  • Mains power or battery power to use as a stand-alone system for mobile applications



The typical applications of AndonWIRELESS are professional reporting of workstation problems, material replenishment control with an acknowledgement function, optimisation of processes in production and logistics departments, and access control for doors and gates. It features an Andon WirelessBOX with 2 or 5 buttons, a signal tower with 2 to 5 tiers, a configurable button illumination, a multifunctional acknowledgement function, a transceiver for wireless signal reception, simple configuration software, and it can be combined with control station function: easy to upgrade to SmartMONITOR or AndonSPEED.



Monitoring Software

Detect weak points immediately. Uncover hidden potential in manufacturing, logistics or mail order whether at manual workplaces, dispatch workplaces or in automated manufacturing.


AndonSPEED



Benefits:

  • Identifies and documents faults and unproductive time more quickly

  • Reduces response times and prevents downtime

  • Works regardless of the manufacturer, age or function of the machine

  • Provides all relevant data of machines, systems and manual workstations at a glance

  • Reports show opportunities for process and productivity improvement

  • Modular and expandable with no cabling required

  • Start immediately with a low maintenance budget without long approval processes

The typical applications of the AndonSPEED are to report stoppages on chutes or conveyor belts, to manage the supply of materials to packaging stations, to report missing items at the shipping station, and process improvement in shipping areas. It features a robust, proven wireless network for production environments, a license-free software is included, integrated analytics and reporting tools and the ability to implement a head-of-line function, for example, with slave control.


SmartMONITOR


Benefits:

  • Identifies and documents faults and unproductive time more quickly

  • Reduces response times and prevents downtime

  • Works regardless of the manufacturer, age or function of the machine

  • Provides all relevant data of machines, systems and manual workstations at a glance

  • Reports show opportunities for process and productivity improvements

  • Modular and expandable with no cabling required

  • Start immediately with a low maintenance budget - without long approval processes



The typical applications of the SmartMONITOR are to discover hidden optimisation potential, signal a production stoppage, manage the supply of material to machines and workstations, a control station for manufacturing companies, and production reporting. The features are a robust and proven wireless network for manufacturing environments, an included licence-free software, an integrated analytics and reporting tools, and WIN that slave control enables you to trigger simple logical rules for example to activate an additional signal tower as a head-of-line function.


WeASSIST



Benefits:

  • Real-Time Monitoring

  • Analytics

  • Call-for-Action

  • Downtime-Tracking

  • Performance KPI

Features of WeASSIST are transceivers and Andon boxes that report the status of machines and workstations right to the software via the gateway. Problems are immediately visible and process optimisations can be derived permanently via analyses – process optimisation has never been so easy.


WERMA creates clever solutions that simply work and are setting the standards for modern signal technology. WERMA in collaboration with Power-Flo Technologies, are making processes safe and keeping them running efficiently. Not only can this permanently optimise processes, but also save money and time.



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